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Customized data collection solutions

CCS Integrated Busbar Optimization Plan
FPC Flexible Circuit Board Optimization Plan
Intelligent Manufacturing Workshop

CCS integrated busbar/FPC flexible circuit board series solutions

The battery cell signal data acquisition solution uses high-precision sensors, signal conditioning circuits, and advanced data processing algorithms to capture and record key cell parameters in real time. This provides strong support for battery performance evaluation, service life prediction, and product design optimization, while ensuring the accuracy and reliability of data acquisition.

Optimization Solutions for CCS Integrated Busbar:

  • Integrated Process OptimizationThrough advanced integrated process, including injection-molded brackets, precision splicing, PET thermal lamination, and vacuum-formed dividers, we deliver flexible solutions that adapt to diverse application needs. The PET thermal lamination approach, in particular, helps minimize product size, weight, and component count, while boosting integration levels and driving higher production efficiency.Innovative Connection Technologies: By adopting innovative methods such as laser welding and ultrasonic welding, we enhance the strength and reliability of every connection.
  • Material Selection Optimization High-Performance Materials:We leverage materials with outstanding mechanical strength and proven resistance to both high- and low-temperature impacts. Applied to brackets and insulation layers, these high-performance materials significantly enhance product durability and safety.Lightweight Design By incorporating lighter materials without compromising performance, we unlock greater space efficiency within the battery pack and extend overall driving range.
  • Design OptimizationModular Architecture:The CCS integrated busbar is engineered with a modular structure, enabling easier installation, faster maintenance, and seamless upgrades.Enhanced Integration:Through optimized design, we achieve a higher degree of integration, minimizing unnecessary components and connection points to reduce failure risk.

Optimization Solutions for FPCs:

The optimization of new CCS integrated busbars and FPCs requires a holistic approach, encompassing integration process optimization, material selection, design refinement, production process improvement, and cost efficiency.

  • Material Optimization: We prioritize high-value domestic materials, selecting cost-effective polyimide from leading local suppliers, achieving up to 98% localization. By adopting thinner substrates, we reduce board rigidity and enhance flexibility.
  • Design Optimization:Rational Wiring: Apply scientific wiring rules to minimize redundant crossings and overlaps, reducing signal interference.Bendable Design: Integrate bendable zones into circuit boards to boost flexibility.
  • Process Optimization:Advanced Manufacturing Equipment: Leverage automated and intelligent production equipment to enhance efficiency and ensure consistent product quality.Streamlined Workflows: Adopt SAP systems for refined management, optimizing production plans to cut waste and losses.
  • Technological Innovation:Introduce New Technology through Innovation: Explore and develop new battery acquisition technologies, such as modified FFC, FCC, CSC, and nanoimprinting, continuously iterating and refining our technology roadmap.
Up to 90% efficiency improvement
Up to 68% cost savings
Up to 100% production increase

Intelligent Manufacturing Workshop

Smart Manufacturing Products

CCS/FPC Production Floor:

In the CCS/FPC production floor, advanced equipment runs at high speed, humming rhythmically like an industrial symphony. Every employee is a master craftsman, fully dedicated to perfecting every detail. Precision operations and rigorous quality inspections guarantee top-notch quality in every CCS/FPC product. From carefully selected raw materials to the finished product, each step embodies skill, dedication, and hard work. Innovation fuels our pursuit of ever-higher production standards

Here, time is efficiency, where every second counts. Advanced technology and efficient management work seamlessly together to ensure smooth and orderly production. Each CCS/FPC product, crafted with care and precision, stands as a testament to our unwavering commitment to excellence.