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Customized thermal insulation solutions

Thermal Insulation Pad Series Solutions
New Energy Insulation Series Solutions
Intelligent Manufacturing Workshop

Thermal Insulation Cotton Series Solutions

When selecting a thermal insulation solution, it is necessary to consider factors such as the specific requirements of the battery system, the operating environment, and cost constraints.For example, battery systems operating in high-temperature conditions may require insulation pads with enhanced heat resistance, while applications with higher safety demands should call for insulation pads with superior flame-retardant performance.

Thermal Management System Integration:

Active thermal management

  • Solution: Active cooling methods such as liquid cooling and air cooling, combined with insulation materials, are employed to achieve precise temperature control of the battery. For example, cooling pipelines within the battery pack circulate coolant to dissipate heat, while insulation layers placed between the cooling system and the battery minimize heat transfer to the surrounding environment.
  • Benefits: The approach enables rapid and effective temperature reduction, enhancing battery performance and lifespan. However, it comes with higher system complexity and cost.

Passive Thermal Management

  • Solution: The thermal resistance properties of insulation materials are utilized to slow down the rise of battery temperature. At the same time, passive cooling components such as heat sinks and heat pipes are employed to dissipate heat into the surrounding environment.
  • Benefits: The system is simple and reliable, with relatively low cost. However, its cooling effect is comparatively weaker, making it suitable for applications with less demanding temperature requirements.

New Energy Thermal Insulation Series：

The thermal insulation solutions for new energy batteries require a comprehensive approach that takes into account material selection, structural design, thermal management system integration, and monitoring and early-warning mechanisms to ensure battery safety, performance, and lifespan.

Material Selection

  • Aerogel Insulation MaterialsBenefits: Featuring extremely low thermal conductivity, aerogel insulation materials effectively prevents heat transfer. It also offers excellent high-temperature resistance and fire protection, maintaining stable insulation performance even in elevated-temperature conditions. Its lightweight nature ensures the battery pack is not burdened with significant additional weight.Applications: Aerogel insulation pads can be applied between the battery pack casing and cells to form a highly efficient insulation layer, or between battery modules to prevent heat transfer across modules.
  • Ceramic Fiber Insulation MaterialsBenefits: Ceramic fiber insulation materials offer outstanding high-temperature resistance and excellent chemical stability, with strong tolerance to chemical substances generated during battery charging and discharging. They also feature low thermal conductivity for effective insulation.Applications: Ceramic fiber insulation materials can serve as a lining material for battery casings or as an insulating partition within battery packs.
  • Nano Insulation MaterialsBenefits: With a nanoscale microstructure, these materials effectively scatter and reflect thermal radiation, thereby reducing heat transfer efficiency. They also offer excellent flexibility and processability.Applications: Nano Insulation Materials can be formed into films or coatings to be applied to battery surfaces, providing thermal protection.
Up to 90%efficiency improvement
Up to 68%cost savings
Up to 100%production increase

Intelligent Manufacturing Workshop

Thermal Insulation Pads Production

Innovation Meets Environmental Protection：

Driven by today’s pursuit of efficiency and sustainability, our insulation pad workshop is committed to delivering premium insulation materials.
By adopting advanced manufacturing technologies and rigorous quality control processes, we guarantee that every batch delivers outstanding insulation performance and long-lasting durability.Beyond product functionality, our focus extends to environmentally friendly and sustainable production practices. Through the use of renewable resources and the reduction of production waste, we actively contribute to environmental protection.By choosing our insulation pads, you not only gain a superior product but also support a greener, more sustainable future.

Insulation Pads Production: Precision Craftsmanship & Superior Quality

Our insulation pads production floor is synonymous with precision and excellence.During production, we employ advanced automated equipment and stringent quality inspection standards to ensure every piece meets the highest industrial benchmarks.
Renowned for their outstanding thermal performance and long-lasting durability, our insulation pads are widely applied across construction, industrial, and household sectors.